| Main Applications |
Fluid
Power Storage
In the case of
hydraulic circuits where a large flow rate is
required alternating with a low or no flow
condition, an accumulator allows smaller pumps
and motors to be used, reducing both installation
and operating costs.
The operating cycle below would require a pump
having a capacity Q2. If an oleo-pneumatic
accumulator is used, it is possible to store oil
during the time periods (t2 - t1) and (t4 - t3)
when requirement is very low or zero. It can then
reutilize it during t1 and (t3 - t2) when the
required flow rate is higher than the pump
capacity Q1.
This pump must be selected to have the volumes V1
+ V2 < V3 + V4.
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Emergency
Energy Reserve
In the case of
a sudden power loss, e.g. pipe or joint failure,
the accumulator can provide sufficient energy to
complete an operational cycle or to allow
actuators to re-set to a "safe"
position, preventing damage to equipment or
product.
A typical use is the emergency supply of fuel oil
to power plant burners. The example below shows
that a failure at B causing a loss of energy can
be offset by manually overriding the electro
valve A thus utilizing the potential energy of
the accumulator.
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Pressure
Compensator
When a
constant static pressure is required for a long
period, an accumulator is indispensable as it
will compensate for pressure loss due to seepage
through joints, seals, etc. as well as balancing
pressure peaks which may occur during the
operating cycle. Typical applications are found
in closing systems, loading platforms, curing
presses, machine tools, lubricating systems, etc.
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Hydraulic
Line Shock Damper
Rapid
valve closure can produce shock waves (water
hammer) resulting in over-pressurization of
pipes, joints, valves, etc. The use of a suitable
accumulator can neutralize or significantly
reduce the shock. Typical applications are water,
fuel and oil distribution circuits, washing
equipment etc.
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Hydraulic
Spring
The
accumulator can be used with advantage as an
alternative to mechanical springs, e.g. deep
drawing. The thrust can be easily controlled to
great accuracy over a wide range of pressures by
oil pressure control without the need for springs
or support.
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Pulsation
Damper
By virtue of
their design both piston and diaphragm pumps
create pulsation or pressure peaks during
operation. This is undesirable and detrimental to
both the smooth operation and operational life of
components.
The fitting of a bladder type accumulator
adjacent to, and down stream of the pump will
dampen the pulsation to an acceptable level.
Typical applications are dosing pumps, pumps with
a small number of pistons etc.
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Volume
Compensator
In a closed
hydraulic circuit a rise in temperature can cause
an increase in pressure due to thermal expansion.
An accumulator installed in the line will protect
the valves, gaskets, pressure gauges etc. Common
applications are found in refineries and
pipelines.
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Counter
Balancing
The
balancing of a force or weight can be achieved by
using hydraulic pistons driven by an accumulator,
thus avoiding the use of counterweights with
attendant dimensional and weight savings. Typical
applications are in machine tools, hoists etc.
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Shock
Absorber
Mechanical
shocks in hydraulically driven equipment can be
absorbed by accumulators. Possible applications
are in drive and suspension systems for
fork-lifts, mobile cranes, agricultural and civil
engineering, machinery etc.
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Fluid
Separator (transfer barrier)
Fundamentally
the accumulator separates two fluids (hydraulic
applications use nitrogen and oil). The
accumulator can be used when pressure has to be
transferred between two incompatible fluids. The
example below is a simplified diagram for a
fatigue test of a vessel 'S' using water. The
initial pressure pulse is generated by piston
pump 'P' using oil. An equal volume and pressure
is transferred to the water in the vessel by the
accumulator. Similar applications are found in
the petro-chemical industries.
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